Design
We design our tensiles for their specific location and to international building codes, which assess the anticipated wind and snow loads imparted on the structure. This information is used to establish the size of foundations, steelwork and the most suitable fabric for the application. All our structures are fully engineered and verified by independent structural engineers to ensure the design integrity and lifespan.
Our wealth of experience working in technically demanding environments ensures that turn-key projects run as smoothly as possible. Project management and the coordination of subcontractors, suppliers and plant equipment are handled by a dedicated team to maintain control. Our installation crews are fully trained in current health and safety practices and are experienced in modern-day site conditions, inductions, toolbox talks and working with other contractors or trades.
Choice Of Fabrics
The three basic external fabric types most commonly used in fabric structures are:
- PVC coated polyester (polyvinylchloride)
- Solar Glass Weave (silicone coated glass)
- Teflon coated glass P.T.F.E. (polytetrafluroethylene)
The polyester and glass are the woven element, which we call the substrate; the PVC, Silicon and Teflon are coatings applied to the substrate.
PVC coated polyester is the least expensive and has a design life of 15 to 20 years due mainly to ultra violet attack. Besides cost it has the advantage of being very robust, easier to ship and install and can be demountable. It also comes in many colours.
Silicone coated glass has a much higher tensile strength than polyester; however being made of glass, it is brittle. To overcome this, the fibres are made to a very small diameter but are still subject to damage from repeated flexing. The advantage of glass is that it is not vulnerable to ultra violet attack, which gives it a 30+ year design life. Both Silicon and Teflon are almost completely chemically inert, resistant to moisture and micro-organisms and have good self cleaning properties. Silicon Glass is less expensive than Teflon glass, however Teflon has better “self cleaning” properties. One other point about Teflon coated glass fibre is that it is difficult to handle and transport in large pieces because when sharply folded the Teflon coating visibly “bruises”.
Tensile Resource Centre
Are you a designer, architect or specifier looking for ideas? Visit our dedicated tensile resource centre for the latest concepts and tensile forms.
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Signature Structures
Signature Structures are a range of specially selected Tensile Fabric Canopies popular for their shade, shape, application, ease of installation and lifespan – these striking and economical products have been chosen by you, our customers.
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Analysis
Tensile structures are becoming more common, with soaring panels of lightweight material twisted into fantastic geometric forms above our heads in airports, sports arenas and commercial buildings. However, most of us pass right under them without giving a thought to the complex design and engineering principles that go into their construction.
The starting point is understanding the loads exerted by the fabric itself (known as pre-stress or pre-tension), then quantify the live loads that the structure will be exposed to (wind and snow). These loads enable us to determine the type of fabric required, the size of structural support system required and the foundations that the structure will be anchored to.
Maintenance
The following minimum maintenance regime is recommended:
- A wash with warm soapy water (mild liquid detergent i.e. soap flakes) once or twice a year is all that is necessary.
- ‘As you would do on your car’, avoid abrasive cloths or brushes and mild detergents, definitely no bleach or solvents!
- Using a pressure washer is fine at a distance, however caution should be taken as the water jet can damage and even tear the fabric.
We would always recommend that you have a professional company maintain your structure, as not only will the fabric be cleaner, the company will also check over fixings and rigging hardware. As with any piece of equipment that contains moving/working parts it is essential to carry out regular checks to ensure optimum performance and longevity.
Specific maintenance prices are based on the location of structure and frequency of the service. To get the maximum life from the fabric, clean every six months as above.